How to Cut Foam in 3 Easy Steps

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New upholstery is an attractive way to update old seating, but cutting foam can sometimes be tricky. Here’s how to get the job done using tools you may already own.

Refurbishing old furniture is a popular hobby, and for good reason. It’s amazing how a new coat of paint or a change of fabric can revitalize pieces that are past their prime, making them fashionable and functional once more.

To bring an old chair or other seating up to date, reupholstering is often in order, and cutting foam is a key step in this process. Although the foam will be hidden by fabric, care needs to be taken at this stage because poor shaping will often show through in the finished piece. Read on to learn the best way to cut foam for your next project.

Choosing the correct foam is important but not difficult. There are three types generally used in upholstery: medium-density foam for furniture that will have only occasional use, high-density foam for day-to-day use, and outdoor foam for patio furniture that may get wet. Thicknesses range from 1 to 6 inches.